The Complete Process of Custom Hoodie Manufacturing
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- Issue Time
- Jul 26,2025
Summary
Custom hoodies help brands engage audiences. This guide covers production essentials: design/technique matching (print/embroidery/DTG), fabric selection (cotton/fleece), 3-stage sampling, precision cutting (≤1mm) & stitching. Bulk orders save 30% with optimized processes, while proper prep cuts defects by 80%. Master these specs for market differentiation.
The Complete Guide to Custom Hoodie Production: From Design to Finished Product
In the fashion industry, custom hoodies have become a powerful way for brands to express identity and build recognition. Whether for streetwear labels, corporate groups, or independent designers, understanding the full production process is essential. This article provides a systematic breakdown of custom hoodie manufacturing—from design and material selection to sampling and mass production—helping you master professional-level customization solutions.
1. Design Phase: Precise Matching of Styles and Techniques
(1)Style Selection:
1)Classic hooded style: Streetwear staple, fits most body types
2)Crewneck casual style: Minimalist and versatile, ideal for layering
3)Oversize cut: Trend-forward with structured silhouette
4)Functional designs: Zippered/details or paneled variations
(2)Pattern & Technique Matching Guide:
1)Large color-block designs → Screen printing
Benefits: Vibrant colors, cost-effective for bulk orders
Note: Requires white underbase for dark fabrics
2)Intricate small logos → Embroidery
Recommended: 15+ stitch density
Best for: Brand emblems, small text
2. Fabric and Trims Selection
| Type | Key Characteristics | Ideal For |
| 100% Cotton | Breathable, prone to pilling | Everyday basics |
| Cotton-Poly Blend | Wrinkle-resistant, durable | Promotional/budget pieces |
Fleece | Brushed interior, warmth-focused | Winter collections |
| Organic Cotton | Eco-friendly, premium handfeel | Sustainable brands |
Critical Trim Components:
Drawstrings: Cotton/polyester with metal aglets (custom colorable)
Zippers: YKK® for durability (5mm tooth standard)
Pocketing: Loopback jersey lining for comfort
Labels: Woven/printed options (RFID embedding available)
3. Sampling & Revisions (3-Iteration Principle)
(1)Proto Sample
Verify pattern & dimensions against tech packs
Evaluate fabric handfeel & GSM (e.g. 300gsm for秋冬款 → autumn/winter styles)
(2)Fit Sample
Fitting adjustments: sleeve length/hood circumference/hem tightness
Process testing: print color fastness/embroidery thread tension
(3)Pre-Production Sample (PP Sample)
Finalize construction details (stitch density/serging methods)
Confirm trim specifications (drawstring length/zipper functionality)
Note: Each sampling cycle requires 7-10 days (include buffer time).
4. Mass Production Process (For 1000-Piece Order)
(1)Cutting
Automated cutting with ≤1mm tolerance
Layered cutting to prevent fabric distortion
(2)Printing/Embroidery
Screen printing: Requires separate screens per color
Embroidery: Minimum 15-stitch density
DTG: Requires pretreatment for dark fabrics
(3)Sewing
Key techniques:
Double-needle stitching (reinforced seams)
Triple-stitched hems (streetwear standard)
Reinforced hood brims
5. Delivery & Quality Inspection
Delivery Process:
(1)Inspection Standard
AQL 2.5 sampling inspection
Key checks: print/embroidery durability, size tolerance (±1.5cm), trim functionality
(2)Packaging Requirements
Individual PE bags + crush-proof cartons
Clear labeling: style/color/size
(3)Logistics Options
Small batches: express delivery
Bulk orders: dedicated logistics/ocean shipping
Complete Your Order and Enjoy Fast Shipping
Once your custom design is complete, submit your order, and we’ll get to work on crafting your piece with premium materials and expert distressing techniques. And don’t worry — we offer fast shipping, so you won’t have to wait long to receive your new custom streetwear.
Contact Us and Start Your Custom Journey Today!
If you're ready to design your own custom streetwear or have any questions, we’re here to help! Our customer service team is ready to ensure you get the best customization experience possible.
📞 Phone: [86-13428400973]
📧 Email: [info@chanjoye.com]
🌐 WhatsApp:[https://wa.me/8618025298509]
https://www.chanjoye.com/contact-us.htm
Click the link above to start designing your custom streetwear today. We can’t wait to help you express your bold style!
